Machining 3/4" to 11/16" the full length wouldn't be a major undertaking since you feel the appearance 3/4" would be objectionable.
But curious why the stock length is too short to work on your car?
unh,,,,,, tell you what. Next time you just happen to be "bench racing" with a machinest. Just ask him how 'easy' it would be for him to take a 40" long, 3/4 OD....... Lets change that. Picture this. A 3' long, 1" OD rod, sticking out of a 3 or 4 jaw machinest lathe chuck, 32" away a center drill stop holding that end spinning at 600-1000 rpm,,,,,,,,,,. Even with a steady rest in the middle of all that.
There would be more set up time (couple of hours?) in turning a very long, small diameter rod down than it is worth.
I have explained it above. The tire rod threads 'into' a tie rod end housing in the olden daze. inside that tie rod end housing was a ball stud, two caps a spring and a adjustment nut. The tie rod was intended to be dissambled and rebuilt. (now it is quicker to just replace the entire tie rod end)
The tie rod housing has a 'pinch slot' and a moulded clamp. Some housing ends that clamp is a seperate piece. That clamp is to tighten the housing around the rod after toe adjustmant.
What my problem is that my tie rod is too short. Picture this. Say, the end housing has 2" of threads inside of it. The 'pinch slot' is 1 3/4" long. After toe adjustment my tie rod is threaded into the end housing 1 1/2" on each side. Leaving a 1/4" of that slot open! When greasing, the grease should be squishing around the caps and ball stud. Not following the path of least resistance and freely flowing out that 1/4" open slot. The tie rod should be threaded in past the end of the 'pinch slot' to seal it.
Just for 'shits and giggles' I googled 32 Ford tie rod lengths. Came up with several measurments/lengths listed. Two measurements listed that pertain to my situation was, 43 1/4" and 44" My OEM rod measures 43 3/8" long.