Anyone have any tips for getting out the screws to replace the field coils?
If you just swap the whole case and use front, back and armature from the 6V gen, you have the 12V field coils without needing to mangle anything with a BFH, but an arbor press is the tool that eases the removal of the big machine screws that hold the pole shoes in place. ..B.
I was in an old time generator shop and noted that they held the tool to remove the screws in a drill press. They turned it by hand but the press kept the tool in the hole.Anyone have any tips for getting out the screws to replace the field coils?
Curious as to how you determined you lost 30% charging capability. If you run down the battery to half strength, then start the vehicle and add all electrical load, the generator should still be able to keep up. Charge current is controlled by the current regulator inside the "voltage regulator" and can be adjusted there, bearing in mind that exceeding the current rating of the generator will cause it to run hotter. Keeping the original armature, fan, endplates and pulley makes it look totally stock but if you're not concerned with how it looks you could use the entire Y-block generator, ears and all. ..B.buy using a 6v armature in a 12 volt system your looseing 30% amps a 12 volt armature has one more communtator segment and uses a ball bearing end plate. i use a punch to remove the screws because i don't happen to have a arbor press handy..