This does not normally happen but it seems like you have done everything else to check out the normal things, so it is worth a check to see if you may have something like this. It may not only be in the front section but could be on sides also. I had a hole in my huckster tank in the side of the tank that was made by a bullet many years ago. I tried patching it, had a radiator guy try to patch it and never could get it patched. So I went and put a coating inside of the tank and that took care of it
Good luck and hope you find something. I would guess you are getting rather frustrated by now not being able to pin it down.