Regarding orientation, if the coil is "filled" with oil(is there an air gap? How much? How much of the windings would not be in oil?) upside down or right side up shouldn't matter? What if it's laying on it's side?
As I recall, you're converting a car from 12V to 6V, is that right? Many 12V coils will work on a 6V system as well. You can check with an ammeter:
1. Connect one terminal of the coil to a 6V battery. Ideally you want to match + to + or - to -, but if your coil has confusing labels like BATT and DIST then just hook it up, doesn't matter.
2. Connect the other terminal of the coil to an ammeter and then connect the ammeter to the other terminal of the battery, completing the circuit.
3. The battery should begin to discharge through the coil.
4. If your ammeter shows about 3A or more, the coil should work fine on a 6V car.
I have a coil here marked "12V" that draws 3.5A when cold and 2.8A when hot. Works fine on 6V, nice spark.
I find that the number of amps a coil draws is often a good indicator of its strength. My best 6V coils draw 5.3A.
The 6 volt coil that some of the vendors have are around $20.00. The flame thrower coil is around $60.00. Is it a better coil or just a higher price. It is 1.5 ohms.
Perhaps the needs of aircraft coils are different, but I don't think this is an accurate depiction of Model A coil design. These coils don't need to be insulated. They need to have waste heat – created by the resistance within the circuit – conducted away from the windings. Oil is better at doing that than epoxy.
An oil-filled coil mounted terminals-up will have a long service life and give a spark equal to or better than your average epoxy coil. The original terminals-down orientation worked because of the tar potting material, but there's nothing intrinsically better about it.
40 Deluxe, Another way that the voltage required to jump the gap in the plug will go up is with air under compression. Higher compression requires more voltage. The old spark plug testers has a way to test them under pressure.
Keep in mind that any coil only puts out enough voltage to jump the spark plug gap. If 5,000 volts is enough to fire the plug, that is all the coil will produce. No matter if it is a Super Duper 50,000 Volt Flame Throwing Monster, it will only produce 5,000 volts.