Old Henry
Well-known member
Just wanted to share with everyone the great experience I've had so far with Mac VanPelt rebuilding my transmission that was long overdue for such.
Right from the start it has been first class service. He built a crate specially made for my transmission and sent it to me with instructions on how to install my ****** in the crate for return to him. UPS delivered and picked up.
He then started dismantling by ****** and photographed each step of the way and emailed the pictures to me with descriptions of what I was looking at.
This right here was my biggest problem - the first gear on the cluster gear worn so far he said "It's truly a wonder that one of the teeth did not part ways with the gear casting, as there is so little left of it." That damage began grinding through a giant half frozen mud puddle on Potash Road near Moab 4 years ago at maximum RPM in low gear. (Here: https://www.youtube.com/watch?v=iWEHZQpuiwI).


Here are Mac's thoughts about replacing the cluster gear: "Here is my thought on the cluster gear. You presently have a stock 28-24-18-14 tooth cluster gear, which most definitely needs replacement. This type uses the caged roller bearings inside. Ford came out with a comparable gear (same tooth count) for the 1949-50 Ford transmissions, which had a smaller bore and used the loose needle bearings. I like this gear for its more precise control of the cluster gear, especially under load. I have one NORS Borg Warner gear in stock of this type, and I would much prefer to use this in your transmission over the type originally used. This gives us a completely interchangeable gear (provided we use the appropriate tube and needles) for a more reliable cluster gear that handles the power better." I, of course, went along with his recommendation. Here's the NORS gear he put in with new needle bearings:



He also replaced the first gear that was quite worn.

Shifter shafts were fairly worn:

So, he replaced those with NOS shafts:



And cleaned up or replaced other shifting parts to look and work like new:



Cleaned or replaced all of the other moving parts and put it all back together with all spaces strictly according to specs:

And finished off with a new paint job:


Even reinstalled the stock safety wires:

I'm excited to get it back, hopefully this week, and get "On the Road Again".
Right from the start it has been first class service. He built a crate specially made for my transmission and sent it to me with instructions on how to install my ****** in the crate for return to him. UPS delivered and picked up.
He then started dismantling by ****** and photographed each step of the way and emailed the pictures to me with descriptions of what I was looking at.
This right here was my biggest problem - the first gear on the cluster gear worn so far he said "It's truly a wonder that one of the teeth did not part ways with the gear casting, as there is so little left of it." That damage began grinding through a giant half frozen mud puddle on Potash Road near Moab 4 years ago at maximum RPM in low gear. (Here: https://www.youtube.com/watch?v=iWEHZQpuiwI).


Here are Mac's thoughts about replacing the cluster gear: "Here is my thought on the cluster gear. You presently have a stock 28-24-18-14 tooth cluster gear, which most definitely needs replacement. This type uses the caged roller bearings inside. Ford came out with a comparable gear (same tooth count) for the 1949-50 Ford transmissions, which had a smaller bore and used the loose needle bearings. I like this gear for its more precise control of the cluster gear, especially under load. I have one NORS Borg Warner gear in stock of this type, and I would much prefer to use this in your transmission over the type originally used. This gives us a completely interchangeable gear (provided we use the appropriate tube and needles) for a more reliable cluster gear that handles the power better." I, of course, went along with his recommendation. Here's the NORS gear he put in with new needle bearings:



He also replaced the first gear that was quite worn.

Shifter shafts were fairly worn:

So, he replaced those with NOS shafts:



And cleaned up or replaced other shifting parts to look and work like new:



Cleaned or replaced all of the other moving parts and put it all back together with all spaces strictly according to specs:

And finished off with a new paint job:


Even reinstalled the stock safety wires:

I'm excited to get it back, hopefully this week, and get "On the Road Again".
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