29Cabriolet
Senior Member
Hi All:
Back in July, I started a thread about my breakdown and impending repairs. Here's an update! The problem was the u joint. I purchased a new one but it doesn't fit right. The front casting dimension is off such that it doesn't seat flush against the spline. (That shows clearly in the photos.) Started the washer but didn't tighten because it felt like it was bending out of shape (concave). The throat of the new U joint is 1-1/2 deep, while the old one is 1-7/16. So that is why it's not seating properly. I wonder if it's just a bad repro and maybe I should get one from a different manufacturer(?) I also considered machining the casting but would like to avoid that if possible. Has anyone encountered this, and if so what can be done to achieve a better fit?
Back in July, I started a thread about my breakdown and impending repairs. Here's an update! The problem was the u joint. I purchased a new one but it doesn't fit right. The front casting dimension is off such that it doesn't seat flush against the spline. (That shows clearly in the photos.) Started the washer but didn't tighten because it felt like it was bending out of shape (concave). The throat of the new U joint is 1-1/2 deep, while the old one is 1-7/16. So that is why it's not seating properly. I wonder if it's just a bad repro and maybe I should get one from a different manufacturer(?) I also considered machining the casting but would like to avoid that if possible. Has anyone encountered this, and if so what can be done to achieve a better fit?