From Bruce Lancaster
Mark on ’49-up is at 2 degrees crank… If you have an early pulley with notch, it is homemade and needs to be verified. Original mark SHOULD be checked, as not particularly accurate, and engines generally actually like a bit more – like around 4 as the starting point.
Find/verify TDC:
Heads OFF: Bolt a strap across #1, bolt through center to stop piston a ways down the hole. Rotate one way, mark pulley at stopping point, rotate other way, mark. Very accurate TDC is 1/2 way between – mark it.
Heads ON: Slide a large tie-wrap or any sort of lump on a wire through plug hole and against farthest point where it hits the wall. Have apprentice holditthere. Rotate as above… Bump, bump, divide. Repeat a couple times to be sure it is repeatable and your stop isn’t moving. Have apprentice flogged if inaccurate.
Once you have TDC nailed…
Go mug an eighth grader leaving his plane geometry class. Steal his protractor and compass, discard the rest.
Draw a circle on a piece of cardboard matching OD of your pulley. Draw a larger circle around it from same center.
Put protractor on center, draw lines at whatever interval you want – 5 degrees is adequate for estimation, can be as many degree points as you want. Mark off about 30 degrees.
Cut out inner circle, hold your new device over pulley with beginning line at your TDC, mark off rest of degrees. Can be permanent file or chisel marks, or just mark a swath with liquid paper and pencil in the lines.
You now have accurate TDC and permanent or easily re-doable scale for full range checking with a simple timing light
Crank degrees crank RPM
16* 1800
22* 2300
VAC Advance 14*@ 15”
Signal moved from timed port to manifold vacuum