Gar,It has been my experience that, even with original switches, the bronze strip that contacts with the stud on the starter will eventually fail where the square hole is stamped in the end of the strip. This hole is stamped to receive the special copper bolt that holds the parts together. The square hole acts as an index and I have experienced the strip cracking and braking at the square hole. Part of the annual inspection of my cars is to disassemble, clean, and visually check for cracks. Gar Williams
Gar,
I'm using an 'original' 6v starter on 12v system. Just 'cleaned' it up, undercut the commutator mica(hacksaw blade is right size for this)and painted and installed a REPO switch. After FIVE years work, it suddenly doesn't. Thanks for all your response, I'll start with 'weakest link'...repo switch! Good advice indeed about carrying spare. Rick
Tom,Some of the repos on the market are not made with the same material as ordered by Henry. The arm on an original is designed to act as a spring and retract itself when you take your foot off. I once thought the material was supposed to be bronze, but have since been told it is some special blend of copper. Some of the repos are plain copper and don't spring back when they should.
I was on a tour one time when the starter switch hung up on one of the cars. One fellow on the tour was aware of the problem and fixed the switch by inserting a short length of rubber heater hose on the arm to give it more spring back.
Tom Endy