If you try to ream the reamer needs to be "piloted"---long enough that one end is in the other bushing to guide it, and the flutes of the reamer should not match the angle of any oil grooves---this happened on my car when I used a cheap kingpin reamer, it caused chatter, the kingpin fit very tight in the beginning, then got very loose in 10,000 miles.
The next kingpins I did on a Sunnen hone, they were still tight at 50,000 miles, and worked easy and smooth from the beginning.
Most kingpins I hone --except ones with 2 sizes, for those i have a set of reamers with adjustable pilot bushings, this way both bushings have the same centerline ---the pilot bushing is put in one bushing, it guides the reaming of the other bushing
Have you measured the diameter of your kingpin? , tried a test reaming? ---an old .814 reamer could cut a .812 hole if it is worn, or damaged, it could also cut larger ---xtra bushings don't cost much, give it a try.