MartyAndrew
Member
Hi all. I have disassembled all 4 of my shocks on my 29 Coupe, bought new seals and am now experimenting with reassembly. All 4 were very clean inside, with no pitting at all, and at most one small gall between rotor and stator on one, and rotor and cover on another. They each had black, semi-hard glycerin congealed in the bottom 1/3 of the reservoir. I'm guessing glycerin because gas and brakleen wouldn't touch it, but acetone or soapy water cleaned it right up.
The LF shock is all back together and mounted on the frame for checking forces. I have a crescent wrench on the rotor, and when I pull up I get only a little resistance, and when I push down I get a lot. It doesn't lock up with the needle valve all the way in but it does get much easier with it screwed out a turn or two.
The rotor seemed plenty tight with very little wobble. e.g, hard to see the gap change visually, but with some oil in the gap, you could see it appear and disappear when I wobbled the rotor. I don't have something to measure 0.0005" with so I can't say for sure how tight the fit really is.
I blew thru the check valves in the stator wings with compressed air and they seemed to pass WD40 in one direction, but not the other. Are these check valves where my problem is? If so, what is a good way to check them?
I also cleaned the vent plugs with a razor and a sharp 3-corner file, and had to replace the lead in both corners of one of the stator wings. Just cut some off an old sinker and packed it in there with a drift. (didn't realize the seal kit from Snyder's included lead BBs til I opened it later!) The other wing still had its lead so I just re-packed it a little.
The ball check at the bottom of the cover was cleaned out too and rattling good. However I couldn't get the balls in the stator wings to rattle when I shook the body, but I put it back together anyway.
I used 10W30 motor oil just to get it together and see how far off I am, or not.
So, the question is, what should I do next to try to get this shock working right?
Thanks to anyone with advice!
Marty
The LF shock is all back together and mounted on the frame for checking forces. I have a crescent wrench on the rotor, and when I pull up I get only a little resistance, and when I push down I get a lot. It doesn't lock up with the needle valve all the way in but it does get much easier with it screwed out a turn or two.
The rotor seemed plenty tight with very little wobble. e.g, hard to see the gap change visually, but with some oil in the gap, you could see it appear and disappear when I wobbled the rotor. I don't have something to measure 0.0005" with so I can't say for sure how tight the fit really is.
I blew thru the check valves in the stator wings with compressed air and they seemed to pass WD40 in one direction, but not the other. Are these check valves where my problem is? If so, what is a good way to check them?
I also cleaned the vent plugs with a razor and a sharp 3-corner file, and had to replace the lead in both corners of one of the stator wings. Just cut some off an old sinker and packed it in there with a drift. (didn't realize the seal kit from Snyder's included lead BBs til I opened it later!) The other wing still had its lead so I just re-packed it a little.
The ball check at the bottom of the cover was cleaned out too and rattling good. However I couldn't get the balls in the stator wings to rattle when I shook the body, but I put it back together anyway.
I used 10W30 motor oil just to get it together and see how far off I am, or not.
So, the question is, what should I do next to try to get this shock working right?
Thanks to anyone with advice!
Marty