1/16th might be use-able. 1/8th is about all the gripping surface you have with a good one, so with 1/16th, you are close to the bitter end. I would also check if all ports are flat in the same plane. The late 31 copper gaskets seal best with sagging manifolds. I put some RTV or grease on the surface and place it against the block, tighten the bolts slightly, then remove it to see how much of the gasket surface would actually clamp. When in doubt, I always replace it since Snyders makes a good manifold. I do not like spending the bucks, but I dislike leaks even more.