By coincidence, I received this email yesterday:
I have a newly rebabbited B-engine and have the Burtz one-piece seal and seal holder insert ready to install but note that the lower block surface and pan rails were trued up with 0.010 taken off and the rear main cap was trued up with about 0.003 taken off. The journal where the slinger was turned down has a diameter of 2.365 inches.
Will these modifications present any problem with the fit and performance of the Burtz seal? Any suggestions would be greatly appreciated. Thanks much!
My reply follows:
Thanks for your email.
I think that you may have several problems.
On an original engine, the crankshaft centerline coincides with the bottom of the cylinder block and the pilot bearing is in the center of the flywheel housing.
I assume that the bottom of your cylinder block had 0.010 inches taken off and then the mains were line bored using a setup that locates the crankshaft from the camshaft bearings and the bottom of the cylinder block.
I'm thinking that your crankshaft centerline is high by 0.010 inches and located off-center towards the generator side of the cylinder block. Your pilot bearing will not be centered in the flywheel housing. Your clutch and transmission input shaft will be in a bind. Your pistons will protrude an additional 0.010 inches above the top of the cylinder block, and you will have to shorten your expensive seal holder. The ring gear/Bendix pinion tooth clearance will also be reduced.
With 0.003 inches off of the cap. I see no seal problems. With 0.010 off of the cylinder block, the seal will be distorted a little, but again, the seal is compliant and I think things will be OK. If distorted too far, the seal will buckle. Just be sure to follow the directions to test the seal for leaks after the final assembly.
Your machinist should have added 0.010-inch shims at the bottom of the cylinder block and 0.013-inch shims at the rear main cap when line boring to keep everything centered and in the correct location.
Your crankshaft dimension is good as long as it is concentric with the rear main journal and has a good surface finish as specified in the instructions.
Before going any further, please print this email and discuss it with your machinist. He should guarantee his work and repour your bearings at no extra cost using the shims as specified above.
If you have any questions, please reply or call me.