Couple weeks ago, I ran a '55 Ford car 75 miles at about 70mph and when I got to town, and began running at lower speed limits, I had a hard time keeping the engine idling well. I shut it off, popped the oil-bath air cleaner off and looked down the throat of the carb (Ford EBU 2-bbl with 1" venturi's). Gas was pouring down onto the butterflies. No doubt, power valve was stuck open.
The carb comes off easy on a Ford 292 Y-block and I had it in my hands in 15 minutes. Took out the power valve (located between main body and valve body). When I tried to push the plunger back to the closed position using my thumb, it didn't even want to move. Slowly working it back and forth, using a lot of pressure with my thumb, I was able to free it up so that it would move to the open and closed positions, but not without force. And certainly, there is no way 6.5 inches Hg of vacuum was going to move this thing. That power valve came from a Daytona parts kit, probably about 2 yrs ago. The car is run daily.
In order to get back home, I installed my spare EBU carb (which also had a Daytona Parts kit in it). When I got home, I looked and noticed that this power valve was leaking also, but a little less than my other carb. Temperature was in the mid nineties that day.
I think that the hidden O-ring inside the power valve that is supposed to seal when there is less than 6" Hg vacuum must be expanding due to being in contact with the gasoline. If the rubber is expanding, that would explain why it was so hard to move the plunger by hand. The rubber would be crushed against the I.D. of the valve passage bore. These are supposed to have ethanol-safe rubber parts.