Marco,My experience is a little different so I have a different take on it. It may be "a California thing", but I've never encountered a damaged Pittman arm bolt or one that I wouldn't trust more than a Chinese grade 8 bolt from the hardware store. The thing I would trust least is a grade 3 or grade 5 at best repro bolt.
The one issue I HAVE seen a couple times is steering where the car has been used with the pittman arm bolt left a bit loose for years. The result is the square end of the sector shaft deforming to a slight diamond shape. If not too severe the pittman arm bolt can be tightened enough for the arm to conform to the shape. This is less than ideal but can keep the car on the road safely for awhile. Not doing so introduces slop to the steering that is unacceptable.
My shortened pitman arm works good, but has shortened my turning radius. Could I improve this by grinding some material off the stop nuts that secure the kingpin bolts?
My shortened pitman arm works good, but has shortened my turning radius. Could I improve this by grinding some material off the stop nuts that secure the kingpin bolts?
The pitman arm retaining bolt should be spot torqued.
Not familiar with spot torquing? As a registered professional mechanical engineer in two western states (California and Idaho) let me enlighten you:
Procedure for Spot Torquing
1. Clean and properly lubricate (machine oil, anti-seize, etc.) all threads on bolt and threaded nut.
2. Install bolt (ensuring the head properly engages the land on the pitman arm) locking ring/washer (if any) and threaded nut.
3. Tighten threaded nut finger tight.
4. Obtain the proper size wrench with the longest handle possible.
5. Install an extension (cf: "cheater") on the wrench handle if room allows.
6. Place the wrench/wrench extension assembly on the snugged-up threaded nut.
7. Take a deep breath and pull on the wrench/wrench extension assembly with both hands until you see spots in front of your eyes.
8. Remove wrench and install cotter pin if using a castellated nut.