Daren,
I question the info given to you by AER. I have a new set of AER Model B rods on the shelf. These rods are designed for pistons with 1" wrist pins. (Not AER's rod that works with a Chevy 283 style piston.) The rod weights without the inserts are:
763.8 grams (g), 762.9g, 764.4g and 763.3g. These rods have not been fine-tuned yet. Note they vary as much as 1.5 grams. They are as shipped from AER as a matched set. When I set them up, they are weight adjusted to within .7 gram of each other.
The AER Model B inserts in .030" undersize...Yup...weighed all 4 (2 pc per given weight): 76.3g, 76.4g, 76.3g and 76.3g.
Antique Auto Parts pistons: .100" oversize:
piston#1- 593.4g, pin 201.5g, clips 3.1g Total weight 798.0 grams
piston#2- Total weight 801.9 grams (I did not take the time to weigh all four)
I adjust pistons to within .7 gram also.
When everything is taken into consideration, all my assemblies (piston, pin, clips, rod and inserts) are no more than 1.4 grams different...usually within 1 gram by combining light rod to heavy piston.
Weight adjusting is a tedious process. It typically takes two hours to adjust the rods and pistons to within .7 gram. The rods typically require the most time because light and heavy ends need to match from one rod to the next.
Good Day!