wingski
Senior Member
Well, hi there. I’ve got one door aligned and one to go. The passenger’s door on my 1929 cabriolet now looks the way it should. It’s not perfect, but it’s close enough to satisfy me.
This is going to be a long drawn-out description of what I did with enough pictures so I think everyone will be able to do what I’m doing if they want to.
First, as you can see, I had at least a 3/4” gap at the bottom back edge of both doors. It looked like crap and bugged me every time I looked at the car. So, I did something about it. Here goes:
1) After taking off all the hardware, I removed the door panel by using a wide hunting knife and twisting that knife to lift the panel away from the door. Those nails are so small that almost all of them pulled through the panel and stayed in the wood. I used a pair of vice-grips to get all the nails out. Everything removed went into a miracle whip jar that had a lid so I didn’t have to worry about tipping it over and loosing any nails. Screwing that lid on and off was no fun, but I knocked that jar over at least twice while working on the door so it was worth it.
2) I bought 15 feet of 1/16” braided cable and three of the little 1/16” connectors. It cost me $5.82 at Home Depot. I was going to buy the plastic coated cable and probably should have because that would have eliminated the chance of fraying cable. I didn’t because it was more expensive and I wanted the cable to be as thin as possible to fit under that door panel. If I ever do this again on another car, I’ll definitely get coated cable.
3) I removed the wood screws from the back lower corner of the diagonal metal brace and let it hang. Next, I drilled out the screw hole closest to the door corner and inserted a small piece of metal tubing. That tubing keeps the cable from cutting into the wood when the cable is tightened. I ran the cable through the tubing and up behind the lower wood panel. I pulled the cable through until I had enough to make a double strand going up to that beveled wood screw that was at the top of the wood paneling on the front side of the door. After loosening that wood screw, looping the cable around it, I tightened it again to hold the cable in place.
4) Now I had a loop of cable with two ends overlapping right above the top lip of the lower wood paneling. I used one of the connectors to join those two ends, but I looped the ends through the connector before I tightened it down. I didn’t want the ends of the cable pulling out of the connector when tightened.
5) I used a long finishing nail to put between the cables and started twisting. I had pounded about two inches of the pointed end of the nail flat with a hammer so it would fit better under the metal brace when I screwed the brace back on. I started twisting until that back corner of the door was pulled back into alignment. I’d twist and tighten and then lock the nail in position against the lower wood panel and let the door sit for a few hours.
6) When the door shut and looked good, carefully shutting that door with that loose brace hanging down, I drilled new holes for the wood screws and re-attached the brace. The flattened end of the nail fits tightly under the brace when it is screwed back down. I noticed that the 1/16” cable had frayed where I twisted it and wonder if maybe I should have used 1/8” cable. However, I didn’t want anything keeping that door panel from fitting correctly. I think that 1/8” cable would be OK,
but who knows?
This whole job wasn’t that hard, but it took time and patience. I left the adjusting cable in the door in case I have to do more adjusting in the future. I’ll let you decide if it was worth all the work after looking at the pictures.
Mike
This is going to be a long drawn-out description of what I did with enough pictures so I think everyone will be able to do what I’m doing if they want to.
First, as you can see, I had at least a 3/4” gap at the bottom back edge of both doors. It looked like crap and bugged me every time I looked at the car. So, I did something about it. Here goes:
1) After taking off all the hardware, I removed the door panel by using a wide hunting knife and twisting that knife to lift the panel away from the door. Those nails are so small that almost all of them pulled through the panel and stayed in the wood. I used a pair of vice-grips to get all the nails out. Everything removed went into a miracle whip jar that had a lid so I didn’t have to worry about tipping it over and loosing any nails. Screwing that lid on and off was no fun, but I knocked that jar over at least twice while working on the door so it was worth it.
2) I bought 15 feet of 1/16” braided cable and three of the little 1/16” connectors. It cost me $5.82 at Home Depot. I was going to buy the plastic coated cable and probably should have because that would have eliminated the chance of fraying cable. I didn’t because it was more expensive and I wanted the cable to be as thin as possible to fit under that door panel. If I ever do this again on another car, I’ll definitely get coated cable.
3) I removed the wood screws from the back lower corner of the diagonal metal brace and let it hang. Next, I drilled out the screw hole closest to the door corner and inserted a small piece of metal tubing. That tubing keeps the cable from cutting into the wood when the cable is tightened. I ran the cable through the tubing and up behind the lower wood panel. I pulled the cable through until I had enough to make a double strand going up to that beveled wood screw that was at the top of the wood paneling on the front side of the door. After loosening that wood screw, looping the cable around it, I tightened it again to hold the cable in place.
4) Now I had a loop of cable with two ends overlapping right above the top lip of the lower wood paneling. I used one of the connectors to join those two ends, but I looped the ends through the connector before I tightened it down. I didn’t want the ends of the cable pulling out of the connector when tightened.
5) I used a long finishing nail to put between the cables and started twisting. I had pounded about two inches of the pointed end of the nail flat with a hammer so it would fit better under the metal brace when I screwed the brace back on. I started twisting until that back corner of the door was pulled back into alignment. I’d twist and tighten and then lock the nail in position against the lower wood panel and let the door sit for a few hours.
6) When the door shut and looked good, carefully shutting that door with that loose brace hanging down, I drilled new holes for the wood screws and re-attached the brace. The flattened end of the nail fits tightly under the brace when it is screwed back down. I noticed that the 1/16” cable had frayed where I twisted it and wonder if maybe I should have used 1/8” cable. However, I didn’t want anything keeping that door panel from fitting correctly. I think that 1/8” cable would be OK,
but who knows?
This whole job wasn’t that hard, but it took time and patience. I left the adjusting cable in the door in case I have to do more adjusting in the future. I’ll let you decide if it was worth all the work after looking at the pictures.
Mike