BUBBAS IGNITION
Well-known member
I agree it's frustrating that "New" parts need to be repaired before they work. That being said, I don't think the rotor/cap gap is super critical as long as there is plenty of clearance to prevent interference. Also, the rotor/cap indexing would need to be outside the width of the rotor/cap contacts to cause a problem, like maybe 1/8th inch from center. Bubba might want to address this subject regarding what the limits are.
Amen!!! You got it figured out , the air gap at the rotor is not super critical, however it should be fairly equal.
Over the years the oems have played around with this gap mainly in the name of emissions. As a emission noise reducer they tightened up this gap to the point that the resitance went down so much that the car wouldnt start cold ( coil wouldnt increase the voltage etc) and they had to actually open up this gap to make the coil increase the output voltage......