Thanks everyone...Have a new coil on order..will post again with results.
Steve G
Hey Steve,
Hm, going thru pretty much same 'electronic dist' Mallory dilema now! Mabe something that I've found can/will help you,eh

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First, could you say whether YOU installed the elect Mallory system? And, can you give the model/series # of your distributor (i.e-50,etc)? And, does your current system have the box that I've pictured below?
Anyway...I've found that that box is NO longer used/made. I was told by Mallory to take it out of my system(# series 50 elect dist). Check..if you have a LOOSE/defective ground, which is a common source of problem. Have you checked the magnetic pickup gap (.007/.010) ...too much gap=hard start ? Are you using carbon wires? Are you using resistor(12V). I have NO condensors/points in my elect dist system..you?
Etc..etc...
BTW- I like this elect stuff..if it works/reliable. But, as I'm not a diagnostician and do not like over the road breakdowns where I have ZERO change to fix on the road, I'm going back to what I know(somewhat

)..i.e.- original equipment. Please let us know what you find to solve you elect dist system problem..if any. It may help some here. Good luck.
BTW- beware of some advice. For example, I was told that my elect mallory crab can be converted back to ...like original equipment. Someone here , who is recognized at authority...said NO! Bummer for me. Cause the elect dist is expensive ..repair parts..as well as being PIA, IMO