Had the same problem. The gav needle is supposed to have a rubber ( nitrile ) or leather washer on the step portion below the spring, but interestingly enough, one of my other Marvels, the needle has no step. Using very little teflon pipe sealant on the housing threads and a fibre washer above the threads also seemed to help with the leak. Also tried different float needles and the one with a viton tip worked the best. The available double ball float valves wouldn't seem to seal well but not sure why.The float should be parallel (horizontal) with the casting mating line as noted in other threads. Some like adding more fibre washers under the valve, but I bend the float tab very slightly.