Installed a new Horn/Light rod in steering column. Now the rod will not turn left or right to turn on lights, what did I do wrong. Did install new light rod bushing.
It looks as though the bail arm is too tight, pulling the switch harder into the switch contacts. Try a slight rebend of the wire to make it not so tight, or a little lube. If this fails, look at the way the spider connects to the switch. The 2 must go together with the spider fingers vertical.
First, I would make sure that the rod turns freely with no switch installed. If so, then I would assemble the switch and check it for smooth operation using a small screw driver to turn it.
Installed a new Horn/Light rod in steering column. Now the rod will not turn left or right to turn on lights, what did I do wrong. Did install new light rod bushing.
If the bail wire is too tight to slip over the switch you can lengthen it a bit by placing the "S" curve in the jaws of a vice so it is parallel to the top of the jaws and tighten the vice, this will reduce the amount of curve in the "S" and give you a little more length.