Hoogah
Well-known member
Re: Update: Leaking "leakless" water pump
I've been following this thread as I too have a water pump in pieces and am undertaking a reconditioning job as opposed to buying a new pump. This thread has focused entirely on the anti-freeze/rust inhibitor issue. No-one seems to be addressing your original problem, so here's what I have found (and please bear in mind that I'm no guru):
1. You should be able to tell where the water is coming from by watching it when the motor is running, and/or looking for signs such as rust marks. If it's the packing nut, the leak can only be at the front end (shaft) or back end (bushing thread). The only other place water can get out is around the gasket at the rear of the pump. The difference should be obvious. I guess it's important to know HOW MUCH water is leaking - do you have a significant issue as opposed to requiring just a minor tweak?
2. There are several different styles of leakless water pump out there, varying in the design of (a) the seal at the rear of the rear bushing; (b) the manner in which the packing nut achieves a secondary seal should water get through the rear seal; and (c) grease vs no grease required. This will affect your choice of "fix".
3. To know what type of leakless pump you've got, you probably need to pull the water pump off and pull it apart. Compare your setup with the diagrams available in the catalogues or on the websites of Snyders, Brattons, Macs, etc. (This is what I have done and the result is that I now know mine backwards, which can't be a bad thing!).
4. If your "leakless" packing nut has no packing inside, it must rely only on a modern seal - usually a neoprene ring at the back (or front?) of the packing nut. If this seal has failed, you've got two options:
a) buy a replacement leakless packing nut and/or ring (but you'll have to dismantle the water pump to install it)
b) it may be possible to add new packing and grease to prevent any water that gets past the rear bushing seal from coming further forward. This is what I am trying - in my case I am adding some new lead/felt rings (e.g. Brattons #12650) + grease. The leakless reconditioning kit that I purchased didn't work due to my inability to seat the O-ring at the back of the packing nut around the base of the rear bushing thread. So I'm reverting to the original concept, plus I have the added assurance of the new unworn shaft and the seal that's built into my new rear bushing. Your ability to do this will depend on whether or not your leakless pump has a grease-way to the inside of the packing nut (that's why you gotta know what you got in the first place!). The other advantage of this option is that you could try it without removing the pump. You can screw the packing nut forward, right off the rear bushing, and insert the new lead/felt packing rings which are split to allow them to open up as they are placed over the shaft. I found that I needed three rings.
Tom's right about the special wrench. They're cheap as!! But the packing nut doesn't really get done up super tight, so you can easily do without one of these and tap it around with something behind those big lugs on the nut.
That was long-winded, but I hope it sheds some light that hadn't appeared so far!
It's probably also important to say that I haven't put my pump back on and tested my packing nut theory yet!! 
Thanks, all, for your input.
I'm wondering if the leak may be coming from the packing nut, and whether a packing nut can be sealed better on a "modern" pump? How are these nuts removed -- the design doesn't lend itself to a normal wrench. There does not appear to be any end-play or other excessive wear.
also, wondering if rust inhibitor can be used together with anti-freeze?
I've been following this thread as I too have a water pump in pieces and am undertaking a reconditioning job as opposed to buying a new pump. This thread has focused entirely on the anti-freeze/rust inhibitor issue. No-one seems to be addressing your original problem, so here's what I have found (and please bear in mind that I'm no guru):
1. You should be able to tell where the water is coming from by watching it when the motor is running, and/or looking for signs such as rust marks. If it's the packing nut, the leak can only be at the front end (shaft) or back end (bushing thread). The only other place water can get out is around the gasket at the rear of the pump. The difference should be obvious. I guess it's important to know HOW MUCH water is leaking - do you have a significant issue as opposed to requiring just a minor tweak?
2. There are several different styles of leakless water pump out there, varying in the design of (a) the seal at the rear of the rear bushing; (b) the manner in which the packing nut achieves a secondary seal should water get through the rear seal; and (c) grease vs no grease required. This will affect your choice of "fix".
3. To know what type of leakless pump you've got, you probably need to pull the water pump off and pull it apart. Compare your setup with the diagrams available in the catalogues or on the websites of Snyders, Brattons, Macs, etc. (This is what I have done and the result is that I now know mine backwards, which can't be a bad thing!).
4. If your "leakless" packing nut has no packing inside, it must rely only on a modern seal - usually a neoprene ring at the back (or front?) of the packing nut. If this seal has failed, you've got two options:
a) buy a replacement leakless packing nut and/or ring (but you'll have to dismantle the water pump to install it)
b) it may be possible to add new packing and grease to prevent any water that gets past the rear bushing seal from coming further forward. This is what I am trying - in my case I am adding some new lead/felt rings (e.g. Brattons #12650) + grease. The leakless reconditioning kit that I purchased didn't work due to my inability to seat the O-ring at the back of the packing nut around the base of the rear bushing thread. So I'm reverting to the original concept, plus I have the added assurance of the new unworn shaft and the seal that's built into my new rear bushing. Your ability to do this will depend on whether or not your leakless pump has a grease-way to the inside of the packing nut (that's why you gotta know what you got in the first place!). The other advantage of this option is that you could try it without removing the pump. You can screw the packing nut forward, right off the rear bushing, and insert the new lead/felt packing rings which are split to allow them to open up as they are placed over the shaft. I found that I needed three rings.
Tom's right about the special wrench. They're cheap as!! But the packing nut doesn't really get done up super tight, so you can easily do without one of these and tap it around with something behind those big lugs on the nut.
That was long-winded, but I hope it sheds some light that hadn't appeared so far!
Last edited: