stinky nasty job, but i burn out the rubber until you can pull the stud out with a vise grip, then if you are good with a cutting torch, clean the tip, then cut a slice out of the outer shell. its thin and will cut fast without wrecking any thing else. sissy's will avoid this and use a hack saw blade instead.
way to go!!! fighting with these things can bring the best of your creativity. with only the tools at hand, you won! nice photo's too
I think I believe in the integrity of the axle, what ever was there did not go through the I-beam, I think these cars were way over built for bombing around on the rough roads of that time. I worked all the sharp edges out of the area to minimize break line, There are really no signs of the axle ever hitting anything I think it was a manufacturing defect and some one filled it with ugly, it probably drove around with the funky weld for years. I think I will reinstall it and keep an eye on it and use the money elsewhere getting the car back up to speed, I look forward to posting a photo of it back together, lol.
I don't know the the extent of the the crack or weld, a crack is not a manufacturing issue. But I would look at it seriously. Somewhere there is a display axles twisted for displays to show strength.
I was able to file it out, and left no sharp break line, and there was nothing through the top of the eyebeam, I can see no signs of damage to the bottom of the axle, no scrapes even, where it is at is odd. I do not think it was a crack so much as a void and the weld did not look very hot just voluminous.
I will for sure keep an eye on it and would let any future owner know of the condition. I haven't written off Sid's, but with out a core it will be a little expensive and I'm spending quite a bit in bits and pieces as is.