Tom Wesenberg
Well-known member
This thread won't die!!!
There is something else that has been bothering me about Art's pictures in post #1. In the first pic, the piston is at (or close to ) TDC, yet the exhaust valve is open. That shouldn't happen till the piston is near the bottom of its stroke, a whole half a turn from where is it in the pic and certainly a lot more than either 3 or 4 teeth. Am I missing something or is there more?
Not that this explains the open valve but if the marked tooth on the crank gear is out in relation to the key, who is to say that it is out by a whole number of teeth. The key could have been cut, say, 3 1/2 teeth out. That might explain the 3-4 teeth issue.
Another (but unlikely) issue that hasn't been mentioned is "Is the key slot cut in the right place in the crankshaft?"
As they say, the thlot pickens!
Actually the exhaust valve should close a few degrees after TDC, but with the cam gear being late by 4 teeth this is how the exhaust valve would be.