A couple final observations. This man had this car built with the intention of driving it. When his health began to fail him, taking it to a show still allowed him the opportunity to spend the day with his family and his car, and probably brought him just as much happiness doing that as what he would have had driving 200 mile tour. My point is, never miss an opportunity to spend time with your family. My second thought is don't procrastinate on playing with your car(s). If I could have written this man's script, I would have repaired/restored this car much sooner where he could have enjoyed it longer before his health failed.
To share some details about this car, mechanically it was more worn-out than he remembered when we started with it, so mechanically it was gone thru completely. Some of the highlights are that it has new cast-iron brake drums, a 3:54 rear end ratio, a HD Brassworks radiator, a SCAT counterweighted crankshaft, O/S intake valves, 6:1 head, a Stipe IB330 camshaft, a shortened Pitman arm, new Stipe shocks, and all new US transmission gears that he purchased new from Mark in the mid-1980s but never installed.
The electrical has been converted to 12volts and an alternator added because the customer wanted an air conditioning unit installed due to Texas weather. We started with a Ken Davis kit and modified it to fit the customer's needs. If you look closely, we modified the gas tank some to be able to move the unit up and towards the firewall to gain more legroom. We also fabricated and welded new A/C mounts to the tank. We also modified the fuel shut-off and the A/C unit housing to gain room. In addition, we also rerouted the A/C hoses and drilled two holes in the firewall to 'unclutter' the floor around the pedals. Although I am often labeled as a 'purist', I enjoyed doing this modification as it makes sense to me. In reality, later on should the desire arise, I could remove the fuel tank and replace it with another tank that has not been modified, weld-up the holes in the firewall and repaint it, remove the A/C components and install a generator on this vehicle and it would score very nicely in MARC/MAFCA Touring Class Judging. Below are some pictures of the A/C installation which BTW, will freeze you out of the car!!
1st Picture: A view that shows how the A/C unit is installed in the middle yet still gives the front seat occupants plenty of leg room.
2nd Picture: ...another view of the A/C unit. Color coordinating it helps make it look like it belongs there.
3rd Picture: Note the firewall insulator and the refrigerant hose routing.
4th Picture: Ken Davis compressor & alternator mount. Note the hose bulkhead in the firewall.
5th Picture: The body was fully insulated using Dyna-Mat, upholstery Jute mat, and Radiant-heat barring wrap.
6th Picture: The rear floor pan, seat riser, and inside of the rear body all insulated.
7th Picture: Installing the roof wire for the top, but notice the radiant heat barrier under the wire. Under the heat barrier is a layer of jute that is suspended on wires. When we fabricated the roof bows, we made them .125" larger (Deeper) which gave just enough room to fit the extra insulation and still have room for the headliner to attach to the rib. From the inside, you don't notice the difference of the extra depth of the roof bow.
8th Picture: The condenser mounted under the back of the body cooled with an electric fan.
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