Tom Wesenberg
Well-known member
This is a tool I've thought about making for years, and I finally got around to it this week. I've seen hammer and chisel marks from people trying to remove the oil fill pipe, and I've even read where someone suggests tapping the pipe back and forth as you pull. This is a good way to distort the bottom end and always have a loose fitting pipe.
You need to use a slide hammer and pull straight out to maintain a good tight fit. I used a 3 1/2" aluminum square block, just because it was what I had handy. It could have been a little smaller, then I wouldn't have had to taper the edge facing the block for clearance. I used my hole saw to cut the pipe hole first, then drilled the two holes for the bolts, then used my band saw to cut it in half. I then drilled and tapped two 1/4" - 20 holes for the crossbar, which fastens to the puller by a 3/8" bolt.
I also made a snug fitting plug for the pipe. Even though this probably isn't needed it does give the pipe good support to make sure it isn't distorted by the clamping. You can see wrench or chisel marks all over this pipe from someone's previous attempts at pulling the pipe out.
You need to use a slide hammer and pull straight out to maintain a good tight fit. I used a 3 1/2" aluminum square block, just because it was what I had handy. It could have been a little smaller, then I wouldn't have had to taper the edge facing the block for clearance. I used my hole saw to cut the pipe hole first, then drilled the two holes for the bolts, then used my band saw to cut it in half. I then drilled and tapped two 1/4" - 20 holes for the crossbar, which fastens to the puller by a 3/8" bolt.
I also made a snug fitting plug for the pipe. Even though this probably isn't needed it does give the pipe good support to make sure it isn't distorted by the clamping. You can see wrench or chisel marks all over this pipe from someone's previous attempts at pulling the pipe out.





