The problem is carburetor instructions are a little bit vague or don't fully explain what is going on with a power valve. A mechanic's vacuum gauge plumbed into the cabin is really useful to get a handle on how the engine handles different load and power settings and terrain. A 6.5" power valve is a good safe choice for many engines, but a performance engine with a lumpy camshaft, especially at any sort of altitude, would quickly run into problems. If you know what vacuum your engine pulls when cruising along on flat highway, that is really useful for selecting a close cut power valve #.
A defective power valve, or a # mismatched to that particular engine configuration can really skew things, eapecially reading plugs. Trying to select proper jetting for example. It's also possible to get defective power valves right out of the box. Testing with a Mityvac before installation is a good plan, to weed out duds. Like many other reproduction auto parts the quality isn't always there compared with brand name or NOS. I haven't much luck with the ersatz no-name power valves holding up to today's crap gas either. A year if lucky.