To the 2 Bills, I just wrote this in case you are interested.
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A few tips on blasting car panels.
Abrasive/grit/media will be referred to as SAND for ease of type.
Always sift/sieve your sand and it has to be bone dry.
Soda will NOT remove rust.
I do not like it, as it leaves a polished type of finish and it looks like it has soda contamination residue left after blast.
Sand has silica in it, and although beach/river sand is harmless in its natural state (size), it is highly dangerous when pulverized after blasting and can give you silicosis.
I used to use a product called Ilmanite, it was a fine black mineral that looked like what you would get if you scraped the particles off some 100 grit wet and dry.
I think what Yanks use...black beauty ...is coal slag.
This may be OK if it is fine and no sharp edges.
If it is like sugar, small and sharp edged , it will dig craters in your panels and chip the dug holes up to above the panel surface, not very good.
Most panels are convex on the large surfaces.
Blasting stretches the surface by heat, and as long as you keep moving, the stretched surface will relax back into originality, as you pass over.
You cannot feel the heat, as the air is cooling it at same time, but blast at night and see the sparks fly off metal.
NEVER blast a panel on the inside, where it has a reinforcing rib.
The panel will be stretched inward around the hot/cold line of blast along rib edge, the stretch will NOT relax back.
From the outside, the panel will APPEAR to have been blown in by excess pressure, but in fact, it has been PULLED in from the inside.
Unless you are an expert. be very careful of panels like bonnet louvres and relatively flat sections,
Turn down sand flow to a finer mist when doing blind/box /corner sections, as the sand will blow back, and reduce pressure at job surface.
When blasting general panels like doors/cowls/fenders, find a sweet spot with air pressure available and sand to get the best with what you have.
Too much sand, and you use too much and it slows down the air speed.
My home setup is a home made metal funnel holding about 10 litres of sand , gravity fed, and a 25 CFM compressor running at 95 PSI and a 1/4 inch nozzle.
The bigger the compressor the faster you do the job.
The guys who say to use 40 PSI must be using a miniscule nozzle and take a whole day to do a panel, not for me.
If I had 125 PSI,and untold CFM, I would be using that.
I was doing aluminium MGB bonnets at 110 PSI / 175 CFM and a 3/8th nozzle with NO warpage..
I always run a ******** or hand sand the blasted panel with old worn throw away 36 grit paper.
Gives a perfect key for primer.
I NEVER wash blasted metal with wax and grease remover/prepsol, but I never have oil or other contamination spitting thru lines either.
Never once had a fisheye or adhesion problem in 30 years.
I prefer bog/bondo and primer to be over virgin blasted/sanded steel.
Handle panels with gloves or rags, as your sweaty/salty fingers will contaminate the surface and you see the results by rusty fingerprints within a day.
A little video I knocked up, will make a better one soon, as I was holding cam with other hand and trying to avoid sand rebound on lens.
Guaranteed NEVER to clog, and is infinitely variable and very visible sand flow, portable and most of all CHEAP.
http://s86.beta.photobucket.com/user/pooch_2/media/MGB/Movie_0001.flv.html?sort=3&o=16
A new car from factory has about 75 microns .... .003 inch...YES THREE THOU.... of TOTAL primers/paint over metal, and 200 microns or 8 thou is absolute maximum any primers/paint should be in total after repairs/resprays, or the paint can be subject to cracking/crazing/crowsfooting and many other nasties.
So to all you backyarders, fill repairs if you have repairs to fill to with BOG/BONDO, do NOT keep pouring on highbuild primer to fill the repair. ..keep the primer/paint to a uniform depth all over if possible.
Results in a uniform finish with no sink backs.
This page was NOT my business but helps with profile knowledge.
http://www.launcestonsandblasting.com.au/surface_profile/index.html