Flathead engine rebuild advice needed

4DForDor

Junior Member
I’m starting a rebuild on the engine from my 1940 Ford ForDor Deluxe. It was my grandfather’s daily driver up until he passed in 1967, when I inherited it. I’m doing a partial restoration, trying to keep it as original as possible. I have a machine shop lined up for what might be needed along those lines, but will be doing all the fun disassembly and reassembly work myself. I have rebuilt several overhead valve engines with conventional cast iron cylinder bores, but never a fiat head with sleeved cylinders. The flathead issue is no problem, but I need some guidance on the sleeve issue. I can purchase replacement sleeves at a reasonable price, so I’m leaning towards removing the old ones and inserting the new. It’s a 221 cu. in.. 24 stud, 1941 vintage block engine. How about some words of wisdom from you wizards out there. Thanks in advance.
 
Remove the tin sleeves, do minimal overbore to next size up. We won’t tell anyone it’s not stock.
 
Remove the sleeves carefully. Find a set of .083 oversize pistons and hone the cylinders to fit. This was a common repair. Least expensive option.
 
If you go with the .083 route, which is a good choice, I can tell you about a guy who has a complete set of .083 sealed power brand pistons in original boxes along with rings, pins and clips for 150.00. Here in Western Wa.
 
I have everything to do the .0835 conversion, but as previously stated, you have to be careful when removing the steel sleeves. I would also like to know if you find anyone with steel sleeves. A friend of mine needs some of them.

Also, you can overbore that engine to 3 3/16 (3.1875) std which makes a really good engine. You may consider having the cylinder walls checked for wall thickness if you do this. I believe I have a set of pistons, rings and pins as well (still in cosmolene).
 
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I may have a set of sleeves if you need them. I also have a KRW sleeve remover installer set I would sell.
 
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