When I took my first flathead to the machine shop to be tested, they found a crack. I asked about repairing it and was given the best advice on what to do.
To quote the machinist.....
" look at how much you are investing into rebuilding this engine, Starting off with a cracked block is not a wise decision. Find a good block to start with. You will be happier knowing you did."
It was not about if the crack could be repaired or not, and I'm sure the comment will raise great debate. But in the end I am sure we would all like to start out with a good un cracked block.
I have since purchased tools and equipment for pinning cracked blocks and experiment on two of them. The one block the crack ran well down into the bowl area of the exhaust. The casting was so thin that I was barely grabbing 3 threads on the plug. I quickly decided that block was best set aside. The other block had a small crack that stopped at the seat. it was pretty easily repaired and I would not hesitate to use it.
I also dare not start the welding VS pinning debate...LOL
http://s1102.photobucket.com/user/davidflowers1/media/Mobile Uploads/utf-8BSU1BRzA1NDkuanBn.jpg.html