Sorry for the slow response, been busy with a few customer projects and a family vacation.
Anyway I have an update:
I back flushed the radiator as well as the block, I got some sediment, but no smoking gun.
I also used a borescope to inspect the water pumps, no missing impeller fins or excess buildup. I also stuck the camera in though the lower radiator hose ports, no excessive buildup that I could see. Satisfied with the flow the block and radiator I moved onto the hoses.
Since I was unable to source a proper set of offset hoses for a 37 engine in 36 truck and the ribbed universal hoses almost completely collapse when bending in such a tight area I decided to make my own from 1-3/4 tubing and straight silicone hose. They provide the least amount of restriction given the length / drop of the area.
I took it for a drive Saturday, it was about 85 degrees outside. I drove for just over an hour through varying road and driving conditions (in town, hills, backroad cruising, traffic, you name it). The temperature varied between 125-185 degrees and never overheated. The high temps were recorded after ascending hills (expected). Cruising at 30mph I could get the temp to return to 135ish and stay pretty steady. Coasting downhill at 35-40mph at idle I could even get the temp to drop to <120. Another thing I noticed was a reduction in the foam I was experiencing prior to the lower hose replacement. My theory is the lower hoses were so baldy collapsed / bent they caused excess restriction which lead to negative pressure at the water pumps, the pumps would then draw in air though the seals and foam the coolant/water. This would then increase temps, expand the coolant volume and overflow the non-pressurized radiator.
I still have some driving to do before I call this fixed, but it’s going in a positive direction.
As for the cracked water jacket I’m going to keep an eye on it while I continue to investigate repair methods. It’s not a serious leak, so adding a little water every now and then is not a concern.
Lastly I’m considering upgrading the current 4 blade fan with a slightly larger 6 blade unit.