Clutch Adjustment

Joe Immler

Well-known member
I have a clutch adjustment problem. We installed a 59A '46 engine into my '41 Ford. The rebuilt engine had a 10" flywheel so I ordered a 10" clutch and pressure plate to replace the 9" that was in it. The car has the '41 transmission. After we got the engine installed and the transmission hooked up we found we could not shift it into gear. We tried to adjust the clutch. When the clutch is let out there is no free play. The clutch engages right off the floor. There is not enough throw and there is no adjustment left. Your thoughts ?
 
Clutch let out no free play and clutch engages right off the floor? Surely if the clutch engages just off the floor, you'd have about 6-7" of free play? Less I'm missing something?
Free play is the amount the pedal moves before the clutch release bearing comes into contact with the clutch fingers. See what I'm getting at?
Could you have another look see what's going on please, as it sounds to me that the pedal to release arm is to short, or somethings at the wrong angle.
Is this a car that was all together and working before the engine swap? Is the 10" clutch a " long" style clutch?
Tryin to work out what's not doing what it should.
Martin.
 
Scooder I will do some more checking. The car was all together and driving before the swap. The only change is from a 9" flywheel, clutch and pressure plate to 10".
 
Scooder I will do some more checking. The car was all together and driving before the swap. The only change is from a 9" flywheel, clutch and pressure plate to 10".
If all you did was swap to a larger clutch, there should be no issues whatsoever. This is a simple swap requiring no modification to the linkage.
Was the 10" clutch of the stock 'three finger" type?
Bottom line: If the clutch worked prior to this swap (albeit worn) it should work now.
I'd really be concerned with the pressure plate. I have seen many rebuilt plates that were improperly done. Specifically, the height specification (compressed) from the plate surface to the top of the three fingers is often overlooked and if it comes up "short" you will have exactly the issue you describe.
 
Kube As I said earlier, the flywheel,clutch and pressure plate are new 10" REPLACING the 9" flywheel, clutch and pressure plate. The pressure plate and clutch are from Mac's and listed in the catalog as "new". So, does this make a difference per your post ?
Thanks
 
Kube As I said earlier, the flywheel,clutch and pressure plate are new 10" REPLACING the 9" flywheel, clutch and pressure plate. The pressure plate and clutch are from Mac's and listed in the catalog as "new". So, does this make a difference per your post ?
Thanks
The flywheel is NEW? I might be a bit suspicious of that (quality) in light of your dilemma.
Still, I am a firm believer in following these issues systematically.
So, first things first.... can you check how much free play you have? As posted earlier, this is the amount of travel the pedal makes prior to engaging the throw-out bearing.
Let's go from there.
 
If you have 59a you need flywheel for that engine. You could have a 8ba flywheel, and PPLates some have no adjusting 3 screws .You loose 3/8 travel with that PP.
 
Joe, did you change engines AGAIN ? No matter, my clutch comments go back to when I first got our 47, about 14-15 years ago. Had the same-sounding clutch problem. Bottom line, the so-called rebuilt clutch was never right. Too much 'marcel' on the disc, and fingers never adjusted correctly. That clutch eventually wore in, meaning the 'marcel' flattened and the surface wore some, and then it would release properly at about half-to-3/4 pedal travel. Eventually, though, I found a clutch rebuilder that knows his stuff, and got another clutch that works as it should.
Another thing I came to believe, I looked for, and found, ORIGINAL Ford discs, old stock, and probably contain asbestos. In my opinion, they perform better. And, they have the correct 'marcel', right out of the package.
Some of this was learned through discussion with some of our 'club' friends, Dan Krehbiel (sp?), Jon Roberts, Joe Mac, & Bill McGrath.
Side note... I have never liked the way the 10-in clutch in our 47 works, as much as the 9-in clutch in our other car works. In my opinion, the 9-in is far surperior with regard to smoothness, ease of operation, etc.
My best to you, Bob
 
Bob, This is only the second engine replacing the one Jon installed 17 years ago. The guys working on it are going talk to Jon tomorrow. I think I am stuck with the 10" clutch.
Good to hear from you.
 
Bob, This is only the second engine replacing the one Jon installed 17 years ago. The guys working on it are going talk to Jon tomorrow. I think I am stuck with the 10" clutch.
Good to hear from you.
Joe, Did you figure the issue out?
If not, how about the free play measurement?
 
Looking at your pressure plate does it have adjusting screws.
Macs shows with no screws.
If yours has them and fingers stick out farther.
Go for the simple first.
Put the floor board back in and make adjustment.
Dis connect the rod and see if to long.
My engine swap I had to shorten the rod.
You also could have wrong flywheel.
Speedway lists to 48 one number and 49-53 different.
 
I finally have the solution to the problem. It is the clutch equalizer shaft. Sometime in it's life the car had a 39A shaft from a Mercury installed. With the 9" setup this worked but when everything was changed to 10" the adjustment problem surfaced. The shaft from center to center measured 3.4" It was changed to a 51A-7503 that measures center to center 3.1". This allowed for more throw on the pressure plate fingers. The 10" setup requires more throw because the fingers are longer.
Although a '41 originally had a 10" setup, mine for some reason was changed to 9" at some point.
BTW I realize It has been a long weekend per my last post. The shop got busy and I was in no hurry as the Ford could spend the winter in a heated shop vs my cold garage.
 
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