Sometimes we have to be "inventive" to get the cap sealed TOTALLY! AND, it has to be sealed TOTALLY to function right! Suppliers sell assorted thickness gaskets for the flip caps, sometimes you can use a large, skinny "O" ring.
ALSO, make SURE your overflow tube is not plugged by rust or crud or mud daubers or them bugs that stuff them full of rolled up leaves!
If all else fails, jist go back to the stock cap.
By the way, at cruising speed, if yo' MOTO-Meter goes UP & DOWN at very regular intervals, you're LOW on water! The nail helps keep your level up, so's the WHOLE system ain't full of air bubbles, & air bubbles WON'T dissipate heat. A coolant overflow tank, hooked to the bottom of the overflow tank is a plus in keeping the system full of water. If you use an early Volvo expansion tank, that uses a 5 LB pressure cap, then, VOILLE, you have a PRESSURIZED SYSTEM!!
Bill W.