I broke a chunk out of one by using a bar through the hole to turn the engine when checking timing --ran it missing the chunk for many year, it was a reminder to use the hand crank.
I have seen a few with a crack in 1 web that was hard to see --off the car.
The George Riley secrets of speed article about how to have a 100 mph A said that the cast pulley was not good for "high speed", that a mallable iron or steel pulley was needed.