GEEZ, wish I could find a small Bench Lathe, with enough tooling to HURT myself!
Bill W.
This might sound "nuts" but I took some brass 5/16-18 heavy-hex Jam nuts, used a standard metric tap that was real close to the Boyce threads, annealed the brass nuts to make them a bit more pliable, and then ran them onto a junk Moto-meter to get the fit perfect using some very fine abrasive compound.
It does require a lathe, but once set up you can pop out a few dozen really fast, and they seem to disappear when other guys in the club found out about them...
Holy Moly . . . you're fast!Tap came into today, should get them made tommorow!
well i got them made
Holy Moly . . . you're fast!
In the meantime, I mounted an expedition to investigate the electrical related parts. Rumor had it that the nuts for lamp fixtures were the same size. Upon investigation, non of the electrical component nuts would fit the original Boyce Moto-Meter.
So . . . if possible, I could also use five or six correct thread nuts.
Really! If you can find an 11 mm (.437 - .440) dia X 1.0 TPI pitch. it will probably work. The nut is about 3/16 thick or about 4-5 turns. If you figure a 1mm pitch is about 25 TPI and we're looking for 27 TPI. On a nut 3/16 thick, that's barely an interference. If the nut were 1" thick, it would jam. A little fine lapping compound and a few turns up and down the thread and I think it will indistuinguable from an original
Terry
!
Took me a while to find the tap, but that is what I used. The original nuts that I have were only 1/8 to 3/16 thick so it does work. Any thicker than that and your interference is too much.
At $3.00 plus shipping ($4.00 on eBay) I'll keep making my own...