Alan, I think 3-3/16 + .040 will work fine on that 41 engine. I've built alot of those engine by removeing the sleeves and boreing out .045 to 3-3/16. I wouildn't be afraid to go another .040 You stick your finger down the water hole next cly and feel the thickness of those blocks, There really thick. WaltOK tried to read thru to get opions on what limit there is to boring a flatty and got a head ache, Here is my question--have 3 1/16 41 engine with raised intake deck, worn out even further the sleeves. I have a set of 3 3/16 40 over pistons I could use-do you think I will overbore my block to use these pistons. A few years back I had a 40 merc block ( 3 3/16) with large journal crank and it was 40 over and these blocks look the same
Hey Vergil, with the scarcity of good blocks, these days, do ya think a good welder can fix that sawed up one of yours and getter goin again?...slim
Heh heh ..... me too....wow I just spent 2 hours reading this thread, dont know how Iv missed it.
Damn good reading.