How many ways can you say it George, Herm.
People that are not machinest, do not realize how much .002 is. The average hair is about .003 thick. Lets say they were only off the center line .002 then you would have a .004 gape if it was to one side. or if the crank was below center line the bearing would be to tight. Which you could shim for. Or if it was to high the bearing would be loose. Or to big across the top of the cap. I would bet there are a lot of engines out there off the center line more than .002, It is very hard to get it .0000
Herm I'm sure you get request for caps all the time, how does it work out for you.
I would say about 40% of babbitt jobs, it goes like, (( Well my cap has the babbitt falling out, translation FELL OUT, can you just fix cap, but I just tell them they are just wasting there money, as it cost me just the same amount of labor to bore caps, as it does a whole babbitt job. 'WHY" because the only way to get close at all, is pour a junk block, set it up in the align bore, center, and bore the caps, as with out the babbitt in the block, there is no way in H%*& you would be able to get even close to the bore size you are making. Then like you say, you would have a better chance of getting struck by lightning twice, on the same stump, in the same day then hitting it with in .004, 1/2 thousand is to far off, we just don't do that kind of work. My dad always said, if you don't have time to fix it Right, when are you going to have time to do it over. Like you say, how in the world, would you get a reading on the shaft, and using the old cap for a guide, useless information, we have a 6 month, or 6,000 mile guarantee on all our bearings, never had a bad one, even any time after the 6000, but with that kind of job, you would be on your own, and besides I would never try to sell a job to anyone like that, as I know God would get me. Herm.
"Monsieur" George, I think I have read all of your posts, past, and present, haven't found a thing to debate you on.