Here's a copy of a handout I used to use at cam seminar's.
TEST YOUR CAMSHAFT GRINDING KNOWLEDGE.
QUESTION (1) How does a cam grinder know what shape to grind a cam lobe when they are all different from engine to engine?
ANSWER 1.
Cam grinding machines unlike cylindrical grinders use a master that automaticly controlls the grinding wheel or the work table to duplicate the profile of the master. These masters are produced from blanks and are ground to the profile of a new or unworn cam lobe. The operator keeps a series of masters in a library that allow selected profile grinding of worn camshafts. These masters can be factory purchased as computer ground finished masters or simply ground on the cam grinding machine using a new or good cam lobe and duplicating the profile onto the blank. They can also be generated on a milling machine from a set of lift figures that an engineer has designed for a specific purpose. These new masters are then cataloged for future grinding requirements.
QUESTION (2) What is the most common finish fault when re-grinding camshafts?
ANSWER 2.
Grinding chatter marks are often seen on the base circle and the sides of the lobe. Chatter marks can cause hydraulic lifter problems and premature wear. Pronounced chatter marks and eccentricity on the base circle can cause hydraulic lifter pump up and an engine miss on idle. Burn marks can be present when an operator trys to hurry the grinding process. Burn marks will almost always result in early failure of the cam lobe.
QUESTION (3) What causes these chatter marks?
ANSWER 3.
Due to the design of a cam grinder having a reciprocating grinding head or table that follows the master profile, any out of balance of the grinding wheel will cause a chattered finish. The camshaft has to be held rigid with a steady rest. This steady rest has to be adjusted correctly and positioned as close as possible to the lobe being ground. The chatter marks occur when the camshaft or grinding wheel are allowed to vibrate during the grinding process. Trying to finish grind at too high an rpm of the cam will cause chatter also.
QUESTION (4) Some cam designs require the lobe to be ground at an angle to assist in rotation of the lifter or follower. What three methods are used to achieve the desired angle when grinding?
ANSWER 4.
The face of the grinding wheel can be dressed at the required angle.The grinding head work table can be adjusted to the required angle. The camshaft table can be angled.
QUESTION (5) Apart from finish, accuracy and concentricity what other items have to be considered when grinding a camshaft?
ANSWER 5.
(a) The straightness of the cam before grinding. (.001 in. maximum allowable bend)
(b) The indexing of the camshaft to ensure the correct cam timing is maintained.
(c) The cam design can accommodate the passing of the conrods between the lobes and this clearance must be maintained when using new billets or cams of a different model from core stock. (Ford Falcons are examples) Ensure correct undercut between lobes.
(d) What effect the stock removal on a lobe will have on the rocker gear geometry or non- adjustable hydraulic tappets has to be considered.
(e) The hardness of the cam lobe after regrinding.
Here is a URL for cam info that explains it extremely well.
http://tildentechnologies.com/index.html