Hey guys thanks for the input I am running a stock generator I guess, I have not had it checked or anything hoping it was charging correctly I thought I had it hooked up right the first time but my amp was showing a neg. charge when running and more neg. with lights,horn on so I guess that it was right the other way even though it still showed a neg. charge so to understand you Kirt without the car running if I turn anything on I will show a discharge correct? Then start my car and speed up the engine I should see the meter move to the charge side but it may still be on the discharge side of the meter right? then if I turn anything on I will see a discharge again and if I turn lights or anything off the amp meter should move back to the charge side but still could be on the discharge side of the meter is this correct? If it does not do this it means the generator or the cutout is bad correct? Can I bypass the cutout to see if the generator is putting out to see if it is a bad cutout or generator is bad itself? Would like to keep the generator if it is good but it may be easier to install a alternator. Thanks Robert DeBord
Bob,
This is all basically correct with the possible exceptions of the parts about the ammeter not showing charge or being in the + range with the motor running. If the motor is running at a fast idle or greater, and the lights are not on, and the generator and cutout are working, and the wiring is right, the ammeter should register in the positive range. It takes a few amps to run the ignition system (points/coil/plugs) so there will be a small discharge at low idle. Unlike a voltage regulated system, even when the battery is fully charged, a generator/cutout arrangement will keep cramming more electrons through the circuit, ultimately overcharging/damaging the battery.
Do you have halogen headlights? If so, your generator might not be able to satisfy their current demand even if everything is set up correctly, which could produce the symptoms you describe.
If you are not obsessive about authenticity, there's a real good reason that the whole automotive world converted to alternators once good permanent magnet technology became available. If you have halogens, an alternator is pretty much essential. Otherwise, at the very least consider a diode replacement for you cutout's innards--it lets electrons only go one way and with no moving or sticking parts. Or, better yet, some slick true voltage regulators are available that can be tucked out of sight in the Model A generator or maybe in the cutout can. That's the way I would go if I didn't have modern headlights and didn't mind having only a pathetic horn while the lights are on. If you do the "3rd brush adjustment" to increase the output of your generator and stick with a cutout, you are at great risk of overcharging your battery and/or burning up the generator unless you drive with your headlights on all the time.
You can bypass the cutout with a wire jumper from the "input post" coming up out of the generator on the firewall side of the cutout to the "output post" coming out of the front (pulley end) of the cutout. If you do this, BE SURE to disconnect that jumper when the motor is turned off or you'll come back to a dead battery.
Did you try some serious tapping on the cutout with a big wrench. There are parts in there that can stick. If the contacts stick shut, the battery will go dead after you've stopped for a while--the cutout will be hot to the touch. If the contacts stick open, the system will never charge, which sounds more like your situation.
Steve