Got it back today and "Houston we have a problem" had every bit of .250 or more . Seems as if the lower bushing had been pounded upward in the distributor case !!
Prior to machining we press the bushing upward so that we dont cut much of the bushing away. Then we machine the housing to allow proper location with cylinder head clamp on the head. The we machine the housing size to allow .025-.030 housing bushing to new drive gear clearance. This allows oil to lube the lower end and the rotor is spring loaded to cap for downward push etc..
After shipping over 900 like this it seems to work very well.
Somehow ????????? this one had pressed the bushing upward in the housing and we are blaming shipping etc. On our end we will ship in a different wrap from down on to help prevent this ever happening again. Pic shows box when returned etc , seems as if the shippers trow each box off the barn roof every time ????
On this one i installed an new bushing cut to size and ran on tester making sure its correct .....
Sorry Elwood , i added some Newport Oil for your trouble.............