53 Mercury Monterey disc brake upgrade

dean333

dean333

Well-known member
Is the brake pedal different for a car with power brakes than one with regular brakes or do I just need a different push rod? Mine has automatic transmission and I’m converting to disc up front with the brake booster. Thanks. I’m using the kit from POL and the booster pushrod barely reaches the firewall, a good 4-5” from the pedal.
 
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Tech support is almost non existent from POL. I’ve called four times and still no answer. The kit didn’t even have real instructions, just a vague six step procedure regarding disc brake install but nothing pertaining to the booster, master or proportioning valve. I’ve already spent an additional $50 at NAPA and Ace Hardware getting brass fittings to make brake lines fit.
 
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Re: 53 Mercury Monterey rake pedal

Since you are unhappy with POL, let the rest of us know so that we can be aware of their lack of customer service. The best way to deal with business's like this is to hit them where it hurts, in the pocket book. Enough bad publicity will hopefully get the message across.
 
According to the factory parts book illustrations, the power brake cars have more linkage pieces involved connecting the pedal to the booster. We are going to use the original push rod and fabricate a connection to the booster end.
 
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Re: 53 Mercury Monterey did brake upgrade

Regarding the POL kit in general, the disc brake conversion was pretty straightforward, took about four hours. However, the proportioning valve, master and booster is a nightmare. No instructions and way too many pieces missing to do the job.
 
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Re: 53 Mercury Monterey dis brake upgrade

I received an email response from POL today saying they’re sending some linkage from the booster to the pedal. We’ll see what I get.
 
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We ended up figuring out how to connect the brake pedal linkage to the booster using the stock linkage and a nut connector. I told POL not to send any additional parts. The sales rep tried very hard to help and readily admitted they are short staffed with sales people only and NO tech support. So be prepared to figure an install on your
own, there’s little to no instructions included in the upgrade kit.
 
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