Frank,
I will try MMO down the carb. if the noise is still there. Hopefully this time around it will not be needed.
Rotorwrench,
Yeah, we know for SURE something is not right. It's not going out the door until IT IS RIGHT.
Of course the engine is COMPLETELY torn down AGAIN!!!! Today I removed ALL the valves & from the guides & checked ALL the stems & ALSO checked for binding on any. ALL in that department is OK. The crank turns so FREELY it's almost scary, but ALL the tolerances are good. Of course upon assembly they will ALL be double checked AGAIN. The cam has been rebuilt/reground & chucking it up in the lathe has almost as close to ZERO run-out as can be expected. The drive gear is ALSO OK. Doesn't wobble or appears to have any problems & the clearance to the cover is correct. I polished the cam journals the last time & will do a little more polishing again. As mentioned the distributor WAS REPLACED with another rebuilt unit & didn't correct the issue. I didn't want to send out the old distributor because something may have been wrong with it that may not & wouldn't have been picked up by the re-builder. Now I have to send the original back to get my core deposit back. On the run stand I have an electric fuel pump so I removed the pump & push-rod to eliminate that as the source of the noise also. The noise/squeaking is very distinctly coming from the front behind the timing case cover as can be heard with a rubber hose. I'm ALMOST certain the noise is not traveling from another part of the engine. Although at this point ANYTHING is possible. I ordered a set of +.010" cam bearings & will align bore the front bearing as that's the ONLY one that has a very slight shiny spot in it on one side. I have three times to get it right since ALL the cam bearings are the same.
THANKS TO EVERYONE for their thoughts & suggestions it's really appreciated. Out of ALL the Flattys I've done this is the ONLY ONE that has given me ANY problems all these years. Everyday is a new learning experience. When you think you may have seen or heard of it all something will almost definitely pop up!!!!
Thanks again,
Tom T.