I am helping a friend with his'38 pickup. He has had it for about 15 years and has pretty much restored the frame and running gear. He has hit a road block on the body and has been stalled for a couple of years. I have offered to help him get back on track. Its a bigger task that I imagined!
I now have most of the body sheet metal in my shop. I am concentrating on getting the cab primed and then painted--once he settles on a color, as getting the painted cab back on the frame would allow him to begin other tasks that can't happen until the cab is done--stuff like electrical system, glass, interior trim etc.
He took it apart before digital cameras were common so there is no photo documentation of the disassembly.
Is there a "body assembly manual" that shows how all the sheet mental goes back together. I can figure out most, but some details are obscure.
He bought a reproduction battery box that fits the hole in the firewall. The battery box has a bracket tack-welded onto each side that looks to be for the hold-down from that sits on top of the battery. There are also 2 holes in the firewall--one on each side that look like they should have a long bolt that goes to the top hold down frame for the battery. This seems alien to Ford's production methods--I would think that a single long bolt from the top of the battery hold down frame would bolt directly to the firewall. The brackets on the sides of the battery box would seem to be superfluous and redundant--and Ford did not do that kind of stuff very much. The flange on the sides of the battery box is also notched---seemingly to allow the long bolts to go from the top hold down all the way to the firewall.
Are those tacked-on brackets not supposed to be there?
I tried to attach a photo but the upload failed--maybe the image file is too large. i will try to send a different photo later.
More questions to come, I am sure.
I now have most of the body sheet metal in my shop. I am concentrating on getting the cab primed and then painted--once he settles on a color, as getting the painted cab back on the frame would allow him to begin other tasks that can't happen until the cab is done--stuff like electrical system, glass, interior trim etc.
He took it apart before digital cameras were common so there is no photo documentation of the disassembly.
Is there a "body assembly manual" that shows how all the sheet mental goes back together. I can figure out most, but some details are obscure.
He bought a reproduction battery box that fits the hole in the firewall. The battery box has a bracket tack-welded onto each side that looks to be for the hold-down from that sits on top of the battery. There are also 2 holes in the firewall--one on each side that look like they should have a long bolt that goes to the top hold down frame for the battery. This seems alien to Ford's production methods--I would think that a single long bolt from the top of the battery hold down frame would bolt directly to the firewall. The brackets on the sides of the battery box would seem to be superfluous and redundant--and Ford did not do that kind of stuff very much. The flange on the sides of the battery box is also notched---seemingly to allow the long bolts to go from the top hold down all the way to the firewall.
Are those tacked-on brackets not supposed to be there?
I tried to attach a photo but the upload failed--maybe the image file is too large. i will try to send a different photo later.
More questions to come, I am sure.