Ron, What is special about balancing a flathead rod versus balancing any other rod?
Here is from a long thread on the HAMB that I wrote . . .
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Full Floating Rods - Old School, With Correct Balance Procedures:
Seems that just about everybody these days either runs late 49-53 style rods or new H-Beams with insert bearings. Well, these didn't exist in 1942 and even in the 50's a LOT of racers still ran the full-floater 91A/21A rods from 39-42. These rods were part of the 'hot combo' that you hear about - where you take a 4" late Merc crankshaft and offset grind the rods to the early 2.00" 221 Ford flathead size and then run the 221 rods (91A/21A) and that gets you a 3/8" stroke increase ( 4 1/8" stroke). Also a lot of the guys building top-end race motors swore by the full-floater bearings - they are a bit harder to setup, but they have a lot bigger bearing surface and can take a heck of a lot of abuse. The key is getting the bearing shells to correctly fit the rod bores and to ensure you have the correct clearances on both the journal as well as the rod side (along with enough side clearances to get the oil out!). I prefer to run them 'loose' - and keep a lot of oil in them. This is a very proven setup, just not that many guys doing it today.
Now - just to set the record straight - by the time you find a NOS set of 21A rods, then the correct full-floater bearings (like the Cadmium Silver - 'Truck and Bus' versions), then have a machine shop set them up . . . you've spent more than a new set of H-Beams, with Buick bearings. Why did I do this on this engine??? Because I'm building a pre-war example . . . so I'm using pre-war parts and procedures. LOL
I looked around and found a NOS set of 21A rods - packed in cosmoline from Ford - in a nice sticky *** box. Man, I love the look of a new set of these rods - such nice workmanship from Ford, wonderful steel, highly polished big-end bores (remember, these are bearing surfaces).
Correct Way to Balance Flathead Rods - Like Henry Did! (Important!):
These rods do not have big lumps of steel (known as 'balance pads') like modern rods - see below:
So, what most machine shops do is just grind away on the bottom of the caps for the big ends and the tops of the pin areas for the pin ends. Yes - it gets them balanced, but this is the WRONG way to do it! Ford balanced their rods by cutting away material in a lathe of some sort - around the big ends on both sides and on both side of the pin ends. This is NOT what most machine shops have a clue about. If they just grind away on the bottoms and tops like they plan to, then you weaken the rod - don't let them do it!
Notice these two pictures - I've denoted the areas where material is removed to correctly balance the rods - notice how on this complete set that you can easily see the machine work and differences. This is how you need to instruct your machine shop to balance the rods - if they won't do it, then find another machine shop!
Note: I've made my own rod balancing scale fixtures and machine fixtures - here is an example of how I do the caps in my lathe:
