Further to the above post I have installed a new roller, worm, bearings, bush etc and have adjusted the free play in accordance with the instructions laid out on Van Pelts site. With it clamped in the vice, I have the adjustment so there is virtually no free play between the steering shaft and the pitman arm in the straight ahead position and only a slight drag is felt when moved but as it is turned in either direction the free play on the pitman arm becomes quite loose until at full lock there would be at least 1/4 inch of movement.
Is this normal or do you think the repo worm is not manufactured correctly to compensate for the movement. Or is it me?