BRENT in 10-uh-C
Well-known member
I think Bill and the shocks are a poor example, his shocks sold out and there is a waiting list for new ones. I remember that the reason they stopped making them had to do more with the loss of the machinery then sales.
Not knowing anything about machining, but I would think a repetitive method of re-manufacturing could be found using at least original cases, and covers. but as I said I don't know.
There are several threads on how to make the fenders fit properly. It seems to me that the cost to make the repros fit is less then the amount to repair originals in a lot of cases.
How many units (years) of a "perfect" fit part is needed to sell to get back a tooling investment?
Let's look at Bratton's attempt to have ammeters built. He wanted 2000 units built. Right now they get, what 8.25, lets say it takes that much to make one "perfect", $8.25 x 2000 = $16,500 If they sell for $20.00 that's 835 units before break even. How many do you think are sold each year? Even if my manufacturing price is wrong and it cost 4.00 to make each one, that still 400 units before break even, more if the parts are wholesaled out.
Complain, absolutely If there is a difference between runs of the same item then maybe something can be done.
The shocks are a great example of how people are reluctant to spend money on quality pieces. The reason they sold out is the same reason why bread & milk sell out at the grocery store just before a big store comes.
Your example of the Ammeter is a good one. The price of US labor has become too expensive for us to compete globally. Because a 2,000 piece run of Ammeters is not worth the time to engineer and build many automated assembly fixtures, much of it would need to be assembled & tested by hand. The price of a conscientious skilled worker that does not need oversight or supervision will cost well above $35.00 per hour by the time labor burden & wage is factored in. Factoring 5 minutes per unit to assemble, test, clean & package each Ammeter, this puts the unit at about $3.00 a piece for labor only without any allocation for the materials needed. This same cost in a 3rd World country will likely be less than a dollar per unit Also remember that Brattons cannot just say the extra labor costs do not matter because they know their price point must not get too high since they already have an Ammeter competitor with an established price. If the US manufactured one gets priced too high (because of those extra production costs), then the consumer will continue to buy the cheaper/inferior quality unit. History has proven that with Model-A consumers.