The "A" Team
Member
The head and block should be flat and fit each other within 0.002 inch. One way to test this is to put Plastigauge on top of the block in various places and then bolt the head down without a gasket. There should be no pits or scratches. You can fill the pits and scratches with JB Weld and sand it flat with 240 grit paper wrapped around a flat file. The block and head should be meticulously clean with a final wipe with acetone. I found the Best brand graphite gasket with the copper spray to work the best.
Try tightening the nut at the front of the water pump. If that does not work, the taper in the fan and the taper on the shaft do not match and either a new fan or shaft or both are needed.
I just pulled the fan off. The shaft and fan seem to look ok, the key looks like it got a little chewed up though. I heard the fan is not supposed to be able to easily slide off the shaft after being installed. It was a little difficult to slide off, as I had to lightly tap it with a hammer to get to slide off, but I don't know if that counts.