I have great respect for Brent, but take exception with two points he mentioned: The need for a rear crank seal, and the need for a modified oil filler that blocks intake air.
I've posted on PCV stuff going back to Shelly's old Fordbarn, here's a repeat from a 2008 post. Take it as you wish, old info:
Positive Crankcase Ventilation
A Different Way to Say Goodbye to Model A Blow-By?
A treatise by Mike Keating
First let me start by saying I applaud many A’ers for taking charge and finding an alternative fix to the classic blow-by problem with a PCV valve. Traditionally Model A’s were adorned with aftermarket road draft tubes, or maybe just a pot scrubber and old sweat sock over the oil filler pipe. Tell me you haven’t seen the sock thing. Don’t tell me if it’s on your own A, even though you claim it as a period accessory! Some old car owners have taken to eliminate the problem rather than move it out of sight on their touring cars. I must, however, throw in my two-cents on the entire P.C.V. issue strictly from an engineering development point of view. I fear that long term use of an improperly adapted P.C.V. system may cause significant engine damage. I am not opposed to Positive Crankcase Ventilation systems. They are beneficial if properly designed and not just an uncontrolled suction system. But, are they a good thing just because modern cars have them? You decide.
I will start with what blow-by is, then blabber about some of the BAD THINGS that can happen if the PCV system is not engineered and calibrated to account for flathead valve characteristics, crankcase cross-ventilation, crankshaft bearings with or without modern seals or pressure lube, effects on fuel mixture during starting and running, and combustion temperature. I will also explain the GOOD THINGS. Finally, I will address the untold ‘why’ history of Positive Crankcase Ventilation (PCV) - if I haven’t put you to sleep by then. This is all presented I.M.H.O., please take it as such.
BLOW-BY, or gases leaking past rings or through ring end gaps and exhaust valve stems into the crankcase consists of two general types of unwanted substance and one good substance. Exhaust mixed with oil vapor, which everyone associates with the word ‘blow-by’ are the first two parts, and unburned fuel vapor passing the rings during the compression stroke is the third component. Few people think about the raw fuel vapor, but it is also part of blow-by. The exhaust, which contains water vapor, acids, and leftover, smaller hydrocarbons from incomplete combustion are bad, and so is the raw fuel blow-by during the compression stroke. The misty oil vapor is actually good in the engine, but makes the mess that everyone dislikes when it gets loose under the hood.
P.C.V. ENGINEERING: Automotive manufacturers spent research money to get rid of that road draft tube (your pot scrubber and sock) by sucking the crank case blow-by back into the engine intake manifold. Sound simple? There were plenty of variables. Some early PCV systems created quite high crankcase vacuums at times, occasionally 12” Hg (Mercury) or more. Later systems reduced this peak vacuum considerably. Keep this in mind as I discuss effects. Eventually, Detroit got it right. It took years. Every application is a little different.
ENGINE VALVES: With a PCV system, valves must be considered. Flatheads and OHV designs create entirely different problems. With any engine there is clearance between valve stems and the guides. The intake valves almost always have less pressure on the end of the valve stem that is exposed to manifold vacuum than the end that is inside the engine, even if the PCV system creates a crankcase vacuum. Lubricating oil naturally gets forced into the valve guide by the pressure difference. This is good, to a point. In an OHV you often need a stem seal to control how much oil flows down the intake guide because gravity floods oil down the stem to the guide. In a flathead without direct oil supply to the valve stems, like in a Model A or B, only the oil mist created by the running internals lubricates the valve stems where they enter the guides. Drop the crankcase pressure too much with an untested PCV system and the oil vapor falls out of suspension in the air inside the crankcase like rain from the sky when the barometer drops. Don’t believe me? Fill a flask with oil mist from a fogger and attach a refrigeration vacuum pump. Watch the mist fall. OK, maybe what little mist is left will suffice for the intake stems because the even higher intake manifold vacuum helps, but the exhaust valves are an entirely opposite story. Here exhaust pressure and heat blow down and through the stem clearance into the valve chamber/ crankcase. That pressure differential keeps oil OUT. In an OHV the exhaust stem is flooded by gravity with oil which cools and lubes it. In your flathead A with upside down valves, no such luck. Make this worse by pulling excessive vacuum in the crankcase with an unknown PCV calibration that causes the oil mist to diminish, and at the same time greatly increases the rate of exhaust flow down the stem clearance, and you now have exhaust valve stems/ guides starved for oil mist and cooling. Not good for long life or stick free valves. Several ways to fix this problem in a Model A/B, easiest is to keep the PCV regulation of crankcase vacuum in a flathead designed with no direct oil feed to the valve stems as close to zero as possible. You need just enough negative pressure to stop blow-by from exiting the engine and no more.
CROSS VENTILATION: To get the benefit of scavenging water vapor and nasty corrosive combustion byproducts out of your crankcase before they contaminate your oil and make it acidic, you need this. A PCV system must have a clean air source at one end and the valve at the other end to positively VENTILATE the crankcase. If your house is airtight and you fill it with smoke, an exhaust fan will not clear it unless you open a window. Not a window in the same room, you must open a window on the opposite side of the house. On an OHV V8 this is easy. A hose from one valve cover, preferably at one end of that cover, to the air cleaner is the open window, or fresh air source. A second hose with a PCV regulation valve from the other end of the opposite valve cover to the intake manifold is the exhaust fan. Cross ventilation. NOT so easy in a Model A/B engine. Deep thinking (engineering!) required.
CYLINDER WASHDOWN and oil dilution from gas: If you want to increase the amount of raw fuel that goes past the rings during compression, pull a high vacuum in the crankcase with a poorly engineered PCV system, like one with no fresh air IN. Unlike a modern car with a 195° thermostat, a relatively cold A will not quickly boil the gas out of the oil.
LEAKING OR TOO-DRY REAR MAIN? The model A has neither oil pressure nor an actual rear crank seal like a modern engine. The crankshaft thrust bearing is a Babbitt or bronze (most insert conversions use bronze) piece OUTSIDE the crankcase. If you attempt to solve a rear main leak with a PCV setup that produces too much vacuum in the crankcase, you may end up with NO oil to the thrust. A PCV system was never intended to band-aid™ a leaking rear main bearing by sucking the oil forward. Of course everybody will point the finger at the engine builder when the thrust runs dry and fails. A modern engine can get away with several inches of vacuum in the crankcase. The model A engine is not so fortunate. If you have a modern rear seal like a Burtz, it rides on a thin oil film a few microns thick which allows just enough oil past it to lube the seal contact area without leaking. The A has no pump pressure, just gravity, pressing oil against the seal. If you subject it to excessive vacuum on the lip side that normally faces the oil, the lip will run dry and the seal will wear out. I have no idea what the upper limit would be, but anything more than an inch of crankcase vacuum in an A seems bad on all counts to me. I wonder how many times an engine builder using a modern seal or the seal maker has been blamed for failures actually caused by a poorly designed PCV system that creates too much crankcase vacuum ???
BACKUP INTO THE PCV SYSYEM AIR INTAKE (Not the intake manifold): Temporary full throttle operation at the peak of the torque curve, like up a steep grade in 2nd gear will generally produce more blow-by than a properly sized and calibrated PCV valve will pass, even with excellent rings. In a modern engine this temporary excess blow-by goes backwards through the hose to the air cleaner that normally supplies the fresh air to cross ventilate the crankcase. No big deal if it is just a very little and only occasional. If your PCV setup in an A is properly designed and calibrated and you are using the oil filler tube as the intake, when a little excess blow-by momentarily escapes, no big deal. If you have a system with NO AIR INTAKE and just a PCV valve to the intake manifold, on hard acceleration you may pressurize the crankcase and blow oil out the rear main like crazy – unless you pop the grommet or pan gasket or valve cover gasket or timing cover gasket or blow the hose your PCV valve is attached to first! Pick one.
AFFECT ON FUEL MIXTURE and performance: Manifold vacuum opens the PCV valve at some application specific point. The valve is closed during starting and W.O.T. under load because the vacuum is below that set point. During normal operation vacuum draws (OK, pressure pushes) blow-by past the PCV valve which also serves as an application specific flow control orifice. Just because a PCV valve fits your grommet hole doesn’t make it good. A 1975 Cadillac 500 cu. inch PCV valve will flow about five times as much as the valve from a four banger Pinto. Depending on the mix of fresh cross-ventilation air which has 21% oxygen and exhaust blow-by with no oxygen, at any given time while driving you’re feeding either almost straight air, or almost straight exhaust into the intake manifold, and at varying rates! Model A carbs are primitive fuel/ air controllers, that’s why you have the infamous G.A.V. knob. If you choose a PCV valve with the wrong calibration your mixture will severely swing back and forth from rich to lean as you drive. With a PCV valve you need just enough flow to prevent blow-by escape. Too much is trouble and will affect drivability.
COMBUSTION TEMPERATURE: This is lowered when blow-by is introduced through a PCV system. The benefit is reduced NOx emissions. The tradeoff is a shift in the heat range of the spark plugs you need. Your old plugs may now be too cold to burn off deposits. In a very low compression engine the reduced temperature also translates into less push on the pistons. It’s like replacing your stock head with one of even lower compression. That’s why in the ’60’s and ’70’s guys would disconnect the PCV at the drag strip. Two or three horsepower can make or break you in the bone-stock bracket. The horsepower is probably not much of a concern in a Model A unless you are running uphill which causes maximum power robbing blow-by feed from the PCV valve to the intake. Maybe 2 H.P. is important. Maybe not. I can’t answer that. I’m a flatlander and hills make me dizzy.
CALIBRATION of a PCV system: Actually there are three parameters. The first two, flow rate to the intake manifold and vacuum opening set-point are in the valve itself. The third came later in Detroit engineering. Ever wonder why you were always told to clean your breather cap which was stuffed with coarse steel wool (’60’s) or to replace the little plastic breather sponge element inside the air cleaner (’70’s)? Because it acts as a control orifice, too. That’s the third variable. The PCV SYSTEM is an application specific, engineered balancing act between drivability and benefits. Change a cam, change compression, change anything and the good Detroit engineers tweaked the calibration. That’s why there are 100 different PCV valves, not one universal replacement with 100 adapters.
Would I put a PCV system on a Model A touring car? Absolutely YES!! But it is not a band-aid™ for a tired smoking motor that needs a ring job. It needs to function as a ventilation SYSTEM not just a blow-by suction device. I’d start with a PCV valve from an application with a similar horsepower and torque curve, not one that looks like a nice fit. I would think about where to locate the valve based on what happens within the engine, not just where it is convenient or easy to connect it. Unless you want to blast new holes into the block, a Model A PCV system will always be a compromise, but still quite do-able. You can either use the oil filler tube as the fresh air ‘in’ or as the blow-by ‘out’. If you use it as the out with no air IN, you get no cross ventilation and high vacuum in the crankcase no matter what PCV valve you choose. Goodbye exhaust valve stems. If you use it as the fresh air IN, you need a hole somewhere else for the PCV to the intake manifold. But where? I would think the end of the valve chamber cover near the #4 exhaust valve, about an inch above the cover centerline. That would draw the blow-by with its one GOOD component, fine oil mist, past all eight valve stems. You are now also cross ventilating the forgotten blow-by that goes down the exhaust valve guides as well as the crankcase. The setup would not ventilate completely across the crankcase with the oil filler neck where it is, but it would be a compromise that gives you a lubrication benefit and also a short hose to the intake manifold. The result will be less valve chamber sludge and cleaner oil with less fuel dilution and acid breakdown.
The HISTORY of PCV engineering is also a story of marketing necessity. Well before the Model A, or even the T, it was known that blow-by diluted oil, corroded metal, created sludge, and was just plain stinky, nasty, and smelly. Nobody cared. At 4 years of age a car and its rings were pretty much toast and ready for a new owner. Oil was changed every 500 miles or whenever it leaked out or got burned up. Sludge was expected, and a road draft tube put the stink under and behind the car, unless you were cheap like Henry. But then, the A was a cheap car and in the third year when the blow-by got bad you bought a draft tube at the auto parts store to replace the oil filler cap. I found and paid $60 for a N.O.S. Fumaze still in the original box with the Western Auto $1.19 price sticker attached. Thought I died and went to heaven. God bless Hershey.
Before WWII there was no EPA, no word spelled ‘SMOG’, no real need to eliminate internal corrosion and sludge, and no need to maintain the extreme properties of modern oils. Engines were all very low performance and non-demanding. You might think PCV systems were the result of Federal air quality mandates in the early ’60’s, but this was only a secondary consequence. Vehicle sales and warranty terms in a competitive market after WWII was the primary force that lead to development of the PCV systems that replaced the road draft tubes.
Customers wanted higher engine performance, less maintenance, and longer maintenance intervals. Manufacturers were obliged to provide or die, and at the same time reduce both manufacturing costs and the dreaded expense of in-warranty service. High compression, hydraulic lifters, overhead valves, and yearly increasing H.P. and RPM made the cash register ring. All of this necessitated tighter ring tensions, improved alloys with better surface finishes and increased oil performance. Water, acid, and fuel dilution of the oil would spell disaster (warranty service costs) for the manufacturer of such an engine. “Change oil every 500” would circumvent this, but words like that kill sales when the competition says every 1000, claiming their maintenance is less frequent and less costly.
Manufacturers, or more correctly their marketing people, stepped up to the plate in the ’60’s and sold the public the tale that they were making “improvements” to clean up YOUR air quality, so the cars would cost a few hundred more. $3 worth of manufactured PCV parts replaced the $1 road-draft tube (net cost $2) and the engines with PCV now would generate less warranty problems from people who pushed the over stated oil change intervals to the max. A double edged sword here, if engines ran like new for more than three years and styling changes didn’t sell cars the industry would be in big trouble. Three year old non-clanking engines meant non-ringing sales registers. Magically, mysteriously, the oil change intervals increased. 2, 3, 5000 miles! Marketing ran this up the flagpole as another engineering marvel. So much for history!
Well, that’s my BIG OPINION story on Positive Crankcase Ventilation and I’m open to comments.
Bonus Question for Armchair Engineers:
In a turbo or super charged engine (intake manifold has pressure, not vacuum) how do you make a PCV system work properly?