Trapdoor2
Senior Member
The Coupe came with two Tillotson carbs, the one it was running on is an "X" and the one in the "parts box" is an "F". I haven't been happy with the X as it is leaky...and it doesn't run to my expectations. I learned pretty quickly to shut the fuel off and run the bowl dry every time I shut her down for the day. If I forget, it will drip out on the pans and my garage will smell like raw fuel. 
Of course, I wanted a Zenith. The Tillotson F needs a new lower, as somebody obviously cranked down hard with an Air Maze screw and the throat is ovalized enough that the choke butterfly doesn't close properly. I'm not terribly interested in the F but if I run across a donor, I may rebuild it.
In the meantime, I purchased a Marvel Schebler. I've rebuilt several MS carbs used on light aircraft and they have always run smoothly. The one I bought had been cleaned up but no rebuild done. So, I ordered a rebuild kit from Renner's, found all the good info here (downloaded all the pix, etc.) and tore it down...
Well, I attempted to tear it down. The main jet is stuck and the screw slot is buggered badly. Not much I can do there...it is really deep. I fished around to verify all the passages are clean...I'm leaving it in. Getting the float valve seat out was a trial. I could see it was corroded, the needle was too. I finally found a big enough ratchet-screwdriver bit (1/2" wide at Harbor Fright) that I could grind the blade to fit. I had to needle-file the seat slot to clean it up (it was buggered up too)...but it came out, grudgingly. I replaced everything I could and I set the float height per the instructions that Renner's supplies (and I used one of their float height tubes). The two halves needed no flattening and it went right back together...now it has a viton-tipped float needle. Maybe it won't leak!
All this took some time...and I found a Zenith. The seller said the fuel inlet threads were leaky, so I got it cheap. I know these fittings and know that they do not seal on the threads. I figured I have some soft aluminum seal washers around here somewhere (I did pressure testing with 6000psi helium back in the 80s).
Thankfully, I had seen the seal seat grinding bit on Snyder's, so I ordered one of those. I ground the seal seat this morning by hand using a hurdy-gurdy. Worked like a charm. The actual ID of the hole was corroded a bit, so I took a very light cut with a 45 degree chamfer bit to clean that edge up. The Zenith is so easy to work on, I cleaned it up and checked all the passages...looks like it has been rebuilt recently so it went right back together.
The Tillotson X got disassembled this morning...the one I was running on. It has the same ovalized throat problem that the F has. I got the two halves apart and the float fell out in my hand. Solder joint had failed. I think it was bouncing around in the float bowl just held in by clearances.
The previous owner had a rebuild kit, so I swapped out everything for new...but now I gotta fix that float (or find a replacement).
Anyway, the Coupe now has a M-S in place and a Zenith as backup. I'm still working on cleaning up the transmission area, so maybe I'll get to test out the new carb(s) this week.
Of course, I wanted a Zenith. The Tillotson F needs a new lower, as somebody obviously cranked down hard with an Air Maze screw and the throat is ovalized enough that the choke butterfly doesn't close properly. I'm not terribly interested in the F but if I run across a donor, I may rebuild it.
In the meantime, I purchased a Marvel Schebler. I've rebuilt several MS carbs used on light aircraft and they have always run smoothly. The one I bought had been cleaned up but no rebuild done. So, I ordered a rebuild kit from Renner's, found all the good info here (downloaded all the pix, etc.) and tore it down...
Well, I attempted to tear it down. The main jet is stuck and the screw slot is buggered badly. Not much I can do there...it is really deep. I fished around to verify all the passages are clean...I'm leaving it in. Getting the float valve seat out was a trial. I could see it was corroded, the needle was too. I finally found a big enough ratchet-screwdriver bit (1/2" wide at Harbor Fright) that I could grind the blade to fit. I had to needle-file the seat slot to clean it up (it was buggered up too)...but it came out, grudgingly. I replaced everything I could and I set the float height per the instructions that Renner's supplies (and I used one of their float height tubes). The two halves needed no flattening and it went right back together...now it has a viton-tipped float needle. Maybe it won't leak!
All this took some time...and I found a Zenith. The seller said the fuel inlet threads were leaky, so I got it cheap. I know these fittings and know that they do not seal on the threads. I figured I have some soft aluminum seal washers around here somewhere (I did pressure testing with 6000psi helium back in the 80s).
Thankfully, I had seen the seal seat grinding bit on Snyder's, so I ordered one of those. I ground the seal seat this morning by hand using a hurdy-gurdy. Worked like a charm. The actual ID of the hole was corroded a bit, so I took a very light cut with a 45 degree chamfer bit to clean that edge up. The Zenith is so easy to work on, I cleaned it up and checked all the passages...looks like it has been rebuilt recently so it went right back together.
The Tillotson X got disassembled this morning...the one I was running on. It has the same ovalized throat problem that the F has. I got the two halves apart and the float fell out in my hand. Solder joint had failed. I think it was bouncing around in the float bowl just held in by clearances.
Anyway, the Coupe now has a M-S in place and a Zenith as backup. I'm still working on cleaning up the transmission area, so maybe I'll get to test out the new carb(s) this week.